Mechanical Engineering(8th Sem.)
Production Management__________________________________1. Unit-1
2. Unit-2
3. Unit-3
4. Unit-4
5. Unit-5
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Production Management SyllabusUNIT-I
Production Management Definition, objectives, scope, benefits, functions of production management, place of production management in an organization, types of production system, Product life cycle, product design and development, production cycle. Costing and Cost Analysis Elements of costs, Break even analysis, Incremental costs, make or buy decision. UNIT-II Sales Forecasting Purposes, methods – Delphi, linear regression, economic indicators, time-series analysis, adjustment for seasonal variations, moving average, exponential smoothing. UNIT-III Production Planning and Control Functions, Organization, Master Scheduling, Aggregate planning and strategies ,Materials requirement planning, product structure tree, Routing, Loading Scheduling – forward and backward, Dispatching – priority rules, Sequencing, Johnson’s algorithm for n jobs and two machines, Gantt’s chart, Bar chart, Flow process chart. Materials Handling Principles of materials handling, unit load, Types of materials handling equipment, Relation between materials handling and plant layout. UNIT - IV Material Management Objectives and functions of materials management, Organization of materials management. Procurement Objectives of purchase deptt. purchase responsibilities and organization, types of purchasing, purchase procedures, Import and Export. Stores Keeping Stores management, functions of stores, classification of materials, standardization of materials, identification and maintenance of layout of stores, physical control of materials, pricing of stores, issuing of stores. Inventory Control Objective, scope and functions of inventory control, inventory control techniques, economic ordering quantity, periodic ordering quantity, A.B.C. analysis, General idea regarding inventory control under risk and uncertainty. UNIT – V Quality Control Difference between inspection and quality control, acceptance sampling, procedure’s risk and consumer’s risk, operating characteristic curve for single sampling plan, AOQL Quality of conformance, quality of design, economics of quality, SQC charts for variables and attributes. Introduction toJIT manufacturing, kanban system. |
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